{"id":1864,"date":"2023-03-01T13:46:13","date_gmt":"2023-03-01T12:46:13","guid":{"rendered":"https:\/\/ecotechceram.com\/portfolio-items\/feasibility-study-5\/"},"modified":"2024-07-17T10:55:41","modified_gmt":"2024-07-17T08:55:41","slug":"feasibility-study-5","status":"publish","type":"avada_portfolio","link":"https:\/\/ecotechceram.com\/en\/portfolio-items\/feasibility-study-5\/","title":{"rendered":"Heat recovery via heat exchanger"},"content":{"rendered":"<div class=\"fusion-button-wrapper\"><style type=\"text\/css\">.fusion-button.button-1 {border-radius:0px;}<\/style><a class=\"fusion-button button-flat fusion-button-default-size button-default button-1 fusion-button-default-span fusion-button-default-type\" target=\"_self\" href=\"https:\/\/ecotechceram.com\/wp-content\/uploads\/2023\/09\/Data-sheet-Thyssenkrupp-EN-web.pdf\"><i class=\"fa-file-download fas button-icon-left\" aria-hidden=\"true\"><\/i><span class=\"fusion-button-text\">Download the data sheet<\/span><\/a><\/div>\n<p>&nbsp;<\/p>\n<p><strong>Decarbonization:<\/strong> 1450 tonnes of CO2 saved, based on an emission rate of 0.241 kg CO2\/kWh consumed.<\/p>\n<p><strong>Energy savings:<\/strong> 6000 MWh per year<\/p>\n<p><strong>Location:<\/strong> Nord Pas de Calais (62) &#8211; Hauts de France &#8211; France<\/p>\n<p><strong>Customer<\/strong>: <a href=\"https:\/\/www.thyssenkrupp-materials.fr\/\">Thyssenkrupp<\/a><\/p>\n<p><strong>Sector:<\/strong> Metallurgy<\/p>\n<p><strong>Needs &#8211; customer requests:<\/strong><\/p>\n<p>The client wanted to find a way to reduce its natural gas consumption on its site and therefore reduce its CO2 emissions for which they are subject to the carbon tax.<br \/>\nThe objective of this study was to hybridize the boiler producing the superheated water necessary for the customer&#8217;s process. A furnace was designed and integrated with a waste heat recovery solution to preheat the water loop on the boiler return line.<\/p>\n<p><strong>Project issues:<\/strong><\/p>\n<p>Analyze the waste heat available at the furnace and the boiler&#8217;s energy requirements.<br \/>\nAs a result of this characterization, Eco-Tech Ceram sought the most relevant solutions to satisfy energy needs as much as possible.<br \/>\nEach of the solutions was presented to the client via a complete report respecting <a href=\"https:\/\/www.ademe.fr\/\">Ademe<\/a> &#8216;s specifications on the feasibility studies.<\/p>\n<p><strong>Eco-Tech Ceram achievements:<\/strong><\/p>\n<ul>\n<li>Study of a 1.2 MW exchanger and two 350 kW exchangers<\/li>\n<li>Sizing of flue gas ducts and control dampers<\/li>\n<li>Supported<\/li>\n<li>Thermal and aeraulic study of solutions<\/li>\n<li>Solution design<\/li>\n<li>Energy and environmental balance<\/li>\n<li>Calculation of the solution and related works (modifications to burners, asbestos removal, etc.)<\/li>\n<li>Economic study of the solution and financial arrangement<\/li>\n<\/ul>\n<p><strong>Description of the solution proposed by Eco-Tech Ceram:<\/strong><\/p>\n<p><strong>Recovery of waste heat from the flue gases of a baking oven to preheat the water used by the process boiler via a flue gas\/water heat exchanger.<\/strong><\/p>\n<p>&nbsp;<\/p>\n<div class=\"fusion-video fusion-youtube\" style=\"max-width:600px;max-height:360px;\"><div class=\"video-shortcode\"><iframe title=\"YouTube video player 1\" src=\"https:\/\/www.youtube.com\/embed\/QVgf8YzO15o?wmode=transparent&autoplay=0\" width=\"600\" height=\"360\" allowfullscreen allow=\"autoplay; fullscreen\"><\/iframe><\/div><\/div>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Metallurgy &#8211; Recovery of waste heat from furnace fumes to preheat water used by the process boiler via a fume\/water exchanger.<\/p>\n","protected":false},"author":1,"featured_media":10080,"menu_order":0,"comment_status":"open","ping_status":"closed","template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"portfolio_category":[26],"portfolio_skills":[],"portfolio_tags":[],"class_list":["post-1864","avada_portfolio","type-avada_portfolio","status-publish","format-standard","has-post-thumbnail","hentry","portfolio_category-metallurgy"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.9 - 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